Gravimetric rotary filling machine in stainless steel with cabin

Rotary gravimetric filling machine in stainless steel, enclosed.

Manufacturer: Vinox / Zegla.

Estimated production:

For the 5 L format, 2,000 to 2,500 units per hour, depending on product viscosity, nozzles, characteristics, and foam.

For the 1 L format, estimated production of 3,600 to 4,000 units per hour, depending on product viscosity, nozzles, characteristics, and foam.

Filling machine with capping unit for 1-liter to 5-liter bottles, gallons, and carboys, depending on the height and width of the bottle.

Equipment with automation retrofit and program improvements.

PLC and IMH, manufacturer: Siemens.

Program logic:

The equipment has a color touchscreen for easy operation, where it is possible to parameterize and save recipes.

The following is the logic of the equipment's sensors, allowing for parameterization and delay adjustment:

- Activation of the bottle feeder (sensor on the incoming conveyor)

- Activation of the product pump to maintain level and open the pneumatic actuator (sensor on the float).

- Activation of the pneumatic piston at the conveyor inlet, minimum bottle load on the conveyors.

- Bottle presence sensor at the filling area (Shift Register).

- Bottle presence sensor during capping for calculating the number of bottles between filling and capping position (Shift Register).

- Sensor in the mechanical synchronization (Shift Register)

- Real-time configuration and reading of shift register data on the HMI.

- Sensor for activating the cap sorting pan and vertical feeder conveyor (giraffe).

- Sensor at the conveyor exit for maximum bottle load.

- Sensor for door opening and machine shutdown.

- Password-protected access level.

New documentation prepared by a specialized company:

- Complete electrical diagram.

- Equipment operation manual.

Gravimetric filling system with 8 nozzles.

With a giraffe conveyor to raise the caps, with automatic capping and screwing by 4 heads.

Equipment constructed of stainless steel for contact parts, with polycarbonate enclosure.