|
|
|
|
|
Industrial line for production of soft capsules (Softgel) used in pharmaceutical, nutraceutical, cosmetic, veterinary and food industries.
Equipment designed for encapsulation of liquids, vitamins, dietary supplements, nutraceutical oils, natural extracts and liquid medicines, using a rotary die molding system with gelatin ribbons and precise liquid dosing.
Manufacturer: Tecfag.
Model: 110.
Capsule Production.
Capsule Model 110 – Speed of 4 RPM.
Production: Oval Shape.
Size #6 – 24,000 capsules/hour.
Size #8 – 22,800 capsules/hour.
Size #16 – 17,280 capsules/hour.
Production: Oblong Shape.
Size #8 – 15,840 capsules/hour.
Size #10 – 14,400 capsules/hour.
Size #16 – 13,680 capsules/hour.
Size #20 – 8,160 capsules/hour.
Production Line Equipment.
Formulation Preparation Tank
Quantity: 1 unit.
Capacity of 100 liters.
Heating and mixing system.
Parts in contact manufactured in stainless steel 316.
Structure in stainless steel 304.
Electric heating.
Hydraulic lid lifting system, facilitating cleaning and operation.
Mobile tank with integrated electrical panel.
Maximum operating temperature: 100°C.
Mixer speed: 17 to 35 RPM.
Mixer power: 1.45 kW.
Equipped with homogenizing pump.
Gelatin Preparation Tank
Quantity: 1 unit.
Capacity of 150 liters.
Heating and mixing system.
Parts in contact manufactured in stainless steel 316.
Structure in stainless steel 304.
Electric heating.
Hydraulic lid lifting system.
Mobile tank with integrated electrical panel.
Maximum operating temperature: 100°C.
Mixer speed: 17 to 35 RPM.
Mixer power: 1.45 kW.
Encapsulation and Pre-Drying System.
Automatic Softgel Encapsulation Machine – Model 110
Quantity: 1 unit
Automatic encapsulation machine for Softgel capsules.
Compatible with vegetable and animal origin gelatin.
Equipment with enclosure.
Control system with PLC and HMI.
Electrical components from recognized brands such as Siemens and ABB.
Lubrication control of the gelatin ribbon via HMI.
Chiller included in the project.
Gelatin ribbon blower.
Integrated air tunnel system.
Conveyor belt for capsule transport.
Plug and play setup connections.
Technical characteristics.
Working speed: 1 to 5 RPM.
Dosage: 0 to 1.5 ml per capsule.
Die dimension: Φ80 x 100 mm.
Drying Tunnel
Quantity: 1 unit.
2 drying baskets included
Internal guides for better capsule distribution.
Basket dimension: Ø350 x 560 mm.
System without lubrication requirement.
Adjustable speed from 0 to 21 RPM.
Baskets with rotation in both directions.
Control via HMI with timer.
Movable acrylic cover to facilitate replacement of the drying cloth.
Electrical components Siemens and ABB.
Accessories and Complementary Equipment.
Die Set
Quantity: 3 sets.
Dies compatible with encapsulation machine model 110.
Drying Trays
Quantity: 100 units.
Manufactured in food-grade PP.
Dimensions: 750 x 480 x 55 mm.
Transport Cart
Quantity: 1 unit.
Equipped with casters.
Dimensions: 720 x 450 x variable height.
Height adjustable according to the quantity of stacked trays.
Used for transport of drying trays.
Inspection Table
Quantity: 1 unit.
Table intended for inspection of produced capsules.
Integrated lighting system.
Allows visual evaluation of capsule quality after drying.
Softgel Line Production Flow.
The manufacturing process of soft capsules occurs continuously through the following stages:
1 – Gelatin preparation
The gelatin is melted in a heated tank, forming a homogeneous solution used in capsule manufacturing.
2 – Formation of gelatin ribbons
The liquid gelatin is distributed in a ribbon forming system, creating two gelatin sheets with controlled thickness.
3 – Capsule molding
The two ribbons pass between the encapsulation machine rotary dies, where the die defines the capsule shape.
4 – Product dosing
The dosing pump system injects the liquid inside the capsule, allowing encapsulation of vitamins, oils or liquid solutions.
5 – Capsule sealing
The dies close and perform the forming and sealing of the softgel capsule.
6 – Capsule transport
The newly formed capsules are conducted by conveyor belt to the drying system.
7 – Initial drying
The capsules pass through the tumble dryer, where initial drying and capsule stabilization occur.
8 – Curing and stabilization
After initial drying, the capsules proceed to the final drying and stabilization process, completing the production process.
Equipment Included in the Line
The line is composed of the following main equipment:
Softgel Encapsulation Machine
Main machine responsible for forming, filling and sealing the soft capsules.
Characteristics:
Rotary die molding system.
Gelatin ribbon thickness control.
Liquid dosing system.
Synchronization between die and filling pump.
Gelatin Melting Tank.
Equipment used to melt and maintain the gelatin at controlled temperature, ensuring quality in capsule formation.
Approximate capacity: 50 liters.
Gelatin Storage Tank.
Reservoir used for storage and feeding of liquid gelatin to the ribbon forming system.
Approximate capacity: 100 liters.
Gelatin Ribbon Forming System.
System responsible for forming the gelatin sheets used in encapsulation.
Ribbon thickness: 0.7 to 1.0 mm.
Liquid Dosing System
Equipment responsible for precise injection of the product inside the capsule, ensuring production uniformity.
Filling capacity: up to 0.8 ml per capsule.
Conveyor Belt.
System responsible for transporting the capsules from the encapsulation machine to the tumble dryer.
Approximate linear speed: 1.14 m/min.
Tumble Dryer.
Equipment used for initial drying of softgel capsules, ensuring capsule stabilization after encapsulation.
Approximate rotation: 12 rpm.
Cooling System used for thermal control during gelatin ribbon formation, ensuring adequate consistency for molding.
Approximate cooling capacity: 2451 kcal/h.
Technical Specifications
Die speed: 0 – 5 rpm.
Maximum filling volume: 0.8 ml.
Dosing accuracy: ± 0.5 %.
Encapsulation machine motor power: 1.1 kW
Total approximate line power: 6.6 kW
Electrical supply: 220 V
Approximate encapsulation machine weight: 400 kg. |
|
|
Components:
ABB, Siemens
|
|
|
|
Others suggested equipment for you:
|
|
 |
Brand: Jemak
Automatic sealer for cardboard boxes.
Sealing of the cardboard box by hot glue system, Hot Melt.
Brand: Jemak.
Model: HM 36.... |
|
|
 |
Brand: Polienva Movitron
- Pneumatic dosing machine.
- Stainless steel.
- Brand: Polienva Movitron.... |
|
|
 |
Brand: IMSB, Rodopac
Automatic Capper with 6 nozzles.
Manufacturer: IMSB.
Model: TSB 25.06
6 Nozzles.
Measures 40 mm: 1.50 mm x 1.20 mm x 2.30 mm height.
Bondone and thread plastic bottles of 850 ml.
Capacity of 150 bottles per minute.
Weight 1,100 kg.
... |
|
|
 |
Tank insulated with refrigeration, internal in stainless steel and external in carbon steel.
Capacity of 1,300 liters.... |
|
|
 |
Brand: Trevi
Bioreactor.
Brand: Trevi.
Model: PCT V 10.
Capacity: 10 L.
Ideal for microbiological laboratory.
Year: 1996.
Aço inox: 316.
Pres.Trab: 1 KGR/CM².
Vacio: 650 MMHG.
Pot.Contr: 0,75 HP.
Pot.Homo: 0,75 HP.
Vel.Contr: 0 - ... |
|
|
 |
Brand: Treu
Masseira pony mixer.
Machine with panel and mechanical components.
Brand Name: Treu.
Manufacturer description: Rotary hopper mixer.
Capacity informed on the plate: 400/500 L.
With motor for automatic opening of the top cover.
With c... |
|
|
 |
Brand: Capsugel, Parke Davis
Industrial encapsulator.
Brand: Parke Davis, Treu.
Model: Type 8.
Dimension - 105 x 145 x 85.
Structure - Steel structure, stainless steel table cover.
Power supply - Three-phase 220 V / 380 V.
Closing - Semi automatic.... |
|
|
 |
Brand: Km Máquinas
Semi-automatic, benchtop, electro-pneumatic stainless steel capping machine.
Manufacturer | Brand: Km Máquinas.
Model: BA002.
Semi-automatic equipment, allows pressure adjustment, has a parts counter, and a height-adjustable column.
Power... |
|
|
 |
Pressure reactor in stainless steel.
Type bioreactor.
In great condition.
Capacity 200 liters.
Measures:
Height: 2,10 m.
Width: 0.85 m.
Length: 1,50 m.
With temperature sensor.
With inputs for oxygen sensor, PH and other in... |
|
|
 |
Brand: Martinez taboada
Rinsers of vials and flasks.
Mrca: Martinez Taboada.
Makes up to 30 ml.
type Model. IFE 77.
Year. 1979.
the machine was being used all the time, is in a State of preservation as the machines of the perfume line.... |
|
|
 |
Stainless steel tank with internal cooling like tina.
220 litres capacity.... |
|
|
 |
-Ribbon type Mixer Blender stainless steel 304 integer.
Ideal for food and meds.
Capacity: 2,000 litres.
Excellent condition
year: 2012.
Includes screw conveyor to transport the product straight on Packer Indumak.
Made to measure.
Engin... |
|
|
 |
Brand: Wada
Automatic electric Wada.
Brand: Wada.
Year: 1980.
... |
|
|
 |
Brand: Martinez taboada
Filling machine for vials and flasks with stopper.
Brand: Martinez Taboada.
Model type: Ife 77.
Makes up to 30 ml.
Year: 1979.... |
|
|
 |
Brand: Fabrima, Masipack, Oystar
Components: Allen-Bradley, Altec, Festo, Rockwell, SEW
Machine: The Oystar Fabrima.
Year of manufacture: 2008.
Model: BP 5.
Vision system.
The PLC program is running normally.
Note: Video of binding machine, panel operation, bubble forming modules operation, aluminum film press, mat, coils... |
|
|
 |
Stainless steel tank with mixer and simple.
1400 litres capacity.... |
|
|
 |
Brand: Tecnal
- Stove for sterilization and drying.
- Manufacturer: Tecnal.
- Model: TE 397/5... |
|
|
 |
Brand: Indumak
Line for mixing and packing with ribbon blender and Indumak floor:
-Packer/trademark Indumak package.
Model: MG1000.
Excellent state of conservation.
Packing type solder pad and FP 1000 feeder of Indumak, for the dosing of powders and c... |
|
|
 |
Dryer Spray Dryer in stainless steel.
Drying capacity between 100 and 150 kg hour.
It has nozzle because it is high pressure.
It was used in the food industry.
Drying capacity between 100 and 150 kg hour.
Unbranded equipment was assemb... |
|
|
 |
Stainless steel tank with mixer ...
2400 litres capacity.... |
|
|
 |
Coater in stainless steel tablets.
Type: Drageadeira.
With retractable head.
For approximately 150 L.
With two spray coating.... |
|
|
 |
Brand: Stokes
Remote Stoks B2 model.... |
|
|
 |
Brand: Riva
Compressor rotary press tablets.
Brand Name: Riva.
Model: D-14.
Equipment imported from Argentina.
Machine in excellent condition.... |
|
|
 |
Brand: Tirelli
Linear filling with 4 nozzles.
Brand: Tirelli.
Model: GVJA.
Machine to work on speed.
Imported equipment, great condition, has little time before their date of manufacture.
Sell the Tirelli labeller who was from the line (fillin... |
|
|
 |
Brand: G.C.Neto
Cartridge stamper.
G.C.Neto brand.
voltage 220 model TVM-0.... |
|
|
|
|
Visitation: Schedule date for visitation and check equipment availability. Merely illustrative images.
|
|
|
| |
|
|
Camargo Industrial acts exclusively as an advertising platform. All information, photos, descriptions, conditions, and equipment compliance are the sole responsibility of the advertisers, and it is up to the buyers to verify their accuracy before purchasing. Camargo Industrial does not guarantee the accuracy, completeness, legal and technical availability of the advertised equipment.
Workplace safety with machinery: The platform does not perform inspections or certifications. The suitability of equipment to standards is the responsibility of sellers and buyers.
|
 |
| |
|
