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| 00 L / 140 L 316L Stainless Steel CIP Reactor Tank Skid System Kroma Equipamentos (With URS Documentation & Data Sheet) |
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TRADUÇÃO PARA O INGLÊS / ENGLISH TRANSLATION
316 L stainless steel reactor mixing tank system mounted on a skid with centrifugal pump, dosing pump, and flow, product inlet, recirculation, and outlet actuators.
Brand / Manufacturer: Kroma Equipamentos Especiais.
Year of manufacture: 2017
Approximate working capacity: 100 L.
Approximate total capacity: 140 L.
Components and operation:
The equipment features a total of 8 ports on the top head, including direct product funnel inlet, sensor ports, and actuated inlets.
This system is developed for automated multi-product solution base inlet through opening and closing of actuators, with manual product addition system and precision pump.
The system features 2 centrifugal pumps for product circulation / mixing / removal, connected to variable frequency drives for flow rate / pressure variation.
Brand / Manufacturer: Bombinox.
Model: BL 30.
Serial number: 22792.
Approximate flow rate (Q): 12 m³/h.
Head (H): 30 mWC (meters water column).
Motor power: 5 HP.
Speed: 3,500 RPM.
Wetted material: 316 L stainless steel.
Technical Specifications:
General Description
100-liter capacity tank, vertical cylindrical shell built in AISI 316L.
ASME 10% top head (flanged) and ASME 10% torispherical bottom head, rock wool thermal insulation, AISI 304 stainless steel cladding on shell and bottom, 4 tubular legs with floor pads, manway, nozzles, and accessories.
Technical characteristics:
Design standard for the shell: ASME Sec. VIII Div. 1 Ed. 2010 Add 2011 / ASME BPE 2014.
Net weight: 500 kg.
Total weight: 600 kg.
Viscosity: (adopted) 1.0 cP.
Density (adopted): 1,000 kg/m³.
External finish: Mechanical mirror polish.
Internal finish: Mechanical sanitary polish + Electropolishing, roughness ≤ Ra 0.40 μm.
Shell operating and design conditions:
Operating temperature: Up to 80°C.
Design temperature: 100°C.
Hydrostatic test temperature: ambient.
Operating pressure: 1.0 Kgf/cm².
Design pressure: 6.0 Kgf/cm².
Hydrostatic test pressure: 7.8 Kgf/cm².
Main electronic components, switches, and system actuators:
Sanitary thermal level switch, brand/manufacturer Sitron, model VTKDC-6, Tri-Clamp, 300 mm.
Each centrifugal pump features a thermal dispersion sanitary level/flow sensor/switch, brand/manufacturer Sitron, model VTKDC, to prevent dry running.
Pneumatic valve:
Manufacturer: SED Flow Control (Made in Germany).
Model: 402.50.77.545.44.4H.
Type: Sanitary Aseptic Diaphragm Valve.
Main Actuation: Pneumatic (Single Acting / Spring Return).
Control and Feedback: Electropneumatic (Pilot solenoid + Top inductive position sensor).
Diaphragm Material (Process): PTFE (Teflon).
Actuator Material: High-strength engineering polymer.
Process Pressure (Ps): Up to 8 bar.
Air Pressure (Pst): 4.5 to 7 bar.
Operation and Application Highlights:
Operation: Mechanical force comes from compressed air (pneumatic), while triggering and position confirmation are electrical (PLC/panel).
Sanitary Standard: Aseptic construction without dead legs, resistant to aggressive chemical washing and CIP/SIP sterilization.
Applications: Shut-off, dosing, and flow interruption in Pharmaceutical, Biotechnology, Food, Beverage, and Fine Chemical industries.
Description of product inlet and outlet: (photo 63).
- CIPS (Clean-In-Place Supply): Inlet/supply of the CIP cleaning solution.
- PW (Purified Water): Purified water (used for intermediate and final rinses).
- DW (Drinking Water / Deionized Water): Potable or demineralized water (for pre-rinsing).
- PA (Process Air / Pressurized Air): Pharmaceutical/filtered compressed air (used for purging or drying pipes).
- DR (Drain): Drain/fluid disposal line.
Original component list and specification:
Technical list of original project materials and components:
• Item 1 (Qty: 01)
Description: CIP PASS-THROUGH TANK 100L.
Material: ASTM A240 316L.
Dimensional / Model: 015-CK-018-OP-02-01.
• Item 2.1 (Qty: 01)
Description: IN-LINE DIAPHRAGM VALVE.
Material: AISI 316.
Dimensional / Model: Z500VD013.
• Item 2.2 (Qty: 01)
Description: CENTRIFUGAL PUMP (STAINLESS STEEL PUMP).
Material: AISI 304/316.
Dimensional / Model: BL-30 - Ø2.1/2" x Ø2".
• Item 2.3 (Qty: 01)
Description: CIP SUPPLY PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-04.
• Item 2.4 (Qty: 01)
Description: VIBRATING LOW LEVEL SWITCH.
Material: AISI 316.
Dimensional / Model: Z500LSL - 01
• Item 2.5 (Qty: 01)
Description: HERMETIC PRESSURE GAUGE.
Material: AISI 316.
Dimensional / Model: Ø1" - Ø100mm - ZURICH
• Item 3.1 (Qty: 01)
Description: CIP RETURN PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-05
• Item 3.2 (Qty: 01).
Description: CENTRIFUGAL PUMP (STAINLESS STEEL PUMP).
Material: AISI 304/316.
Dimensional / Model: BL-30 - Ø2.1/2" x Ø2"
• Item 3.3 (Qty: 01)
Description: VIBRATING LOW LEVEL SWITCH.
Material: AISI 316.
Dimensional / Model: Z500LSL - 02
• Item 3.4 (Qty: 01).
Description: BLOCK VALVE
Material: AISI 316.
Dimensional / Model: Z500VD209 / Z500VD210.
• Item 3.5 (Qty: 01)
Description: DRAIN PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-06.
• Item 3.6 (Qty: 01)
Description: IN-LINE DIAPHRAGM VALVE.
Material: AISI 316L.
Dimensional / Model: Z500VD212.
• Item 4.1 (Qty: 01)
Description: ACTUATED BUTTERFLY VALVE.
Material: AISI 316.
Dimensional / Model: VB08.
• Item 4.2 (Qty: 01)
Description: PW INLET PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-07.
• Item 5.1 (Qty: 01)
Description: PA INLET PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-08.
• Item 5.2 (Qty: 01)
Description: PNEUMATIC BALL VALVE.
Material: AISI 316.
Dimensional / Model: XV04.
• Item 6.1 (Qty: 01)
Description: PNEUMATIC BUTTERFLY VALVE.
Material: AISI 316.
Dimensional / Model: VB08.
• Item 6.2 (Qty: 01)
Description: DW INLET PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-09.
• Item 7 (Qty: 01)
Description: PROMINENT DOSING PUMP OR SIMILAR.
Material: Not specified.
Dimensional / Model: Sigma 1 - 4.0 bar - 110.
• Item 8 (Qty: 01)
Description: PALL HYDROPHOBIC FILTER.
Material: AISI 316L.
Dimensional / Model: Not specified.
• Item 9 (Qty: 01)
Description: CIP TANK HIGH LEVEL SWITCH.
Material: AISI 316L.
Dimensional / Model: LSH03.
• Item 11 (Qty: 01)
Description: PRESSURE GAUGE W/ LOCAL INDICATION AND SIGNAL
Material: AISI 316.
Dimensional / Model: PIT03.
• Item 12 (Qty: 01)
Description: CIP TROLLEY.
Material: ASTM A240 304.
Dimensional / Model: 015-CK-018-OP-02-02
• Item 13 (Qty: 01).
Description: 50L DETERGENT DRUM.
Material: Not specified.
Dimensional / Model: 50L.
• Item 14 (Qty: 01)
Description: POWER AND SIGNAL PASS-THROUGH PANEL ( photo 107).
Material: AISI 304.
Dimensional / Model: 016-CK-511-OS-01-01.
• Item 15.1 (Qty: 01)
Description: DETERGENT DOSING PIPING.
Material: ASTM A269 316L.
Dimensional / Model: 015-CK-018-OP-02-10.
• Item 15.2 (Qty: 01)
Description: PNEUMATIC BALL VALVE.
Material: AISI 316.
Dimensional / Model: XV03.
• Item 16 (Qty: 01)
Description: PNEUMATIC BUTTERFLY VALVE.
Material: AISI 316.
Dimensional / Model: VB07.
• Item 17 (Qty: 01)
Description: SANITARY SAFETY VALVE.
Material: AISI 316.
Dimensional / Model: Ø1.1/2"
• Item 18 (Qty: 01)
Description: SAFETY VALVE CONNECTION.
Material: ASTM A269 316L.
Dimensional / Model: Ø1.1/2".
Comes with complete original documentation, ideal for URS/URS qualification and data sheets for the pharmaceutical sector. |
Brand:
Kroma
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Components:
Allen-Bradley, ANRA Instrumentação e Válvulas Ltda, Bombinox, Microkits, NEWPACK, Pall, ProMinent, Rockwell, Schneider Electric, SED Flow Control, Sitron, Zurich
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